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COLD FORMING ROLL TAPS FOR THREAD ROLLING MACHINES

 


 

Fluteless taps produce threads by deforming the material, thus without any chips. They are suitable for blind and through holes, and their field of application has grown wider, including now aluminum, steel and stainless.


Outlook & Drawing

TiN Coated Roll Taps for IT Partsvanadium-containing high-speed steel with titanium nitride coating


TiN Coated Roll Taps for IT Parts



Application and Features of Fluteless Tap

Suitable for ferrous materials such as low carbon steels, medium carbon steels, high carbon steels

Tool Material Type: Vanadium-containing High-Speed Steel (HSSE).

Surface treatment: TiN (Titanium Nitride).


  • Achieves high-quality, burr-less tapping and controlling the minor diameter geometry of internal thread
  • For IT industry, the thread size is below M3
  • Wider tapping application range with the ability for high speed tapping
  • Quite fit for aluminum alloy casting and zinc casting application


Attention! Threading with fluteless tap is only applicable for stringy materials.


Work material and recommended tapping speed

Work Material Blind hole Through hole suitable cutting
speed (m/min)
Work Material Blind hole Through hole suitable cutting
speed (m/min)
Low Carbon Steels
~C0.25
Excellent Excellent 8~13 Brass castings/Brass
Bsc.Bs
Good Good 7~12
Medium Carbon Steels
C0.25~C0.45
Excellent Excellent 7~10 Bronze
PB
Good   10~20
High Carbon Steels
C0.45~
Excellent Excellent 5~8 Aluminum Rolled
AL
Good Good 7~12
Alloy steels
SCM
Good Good 5~8 Aluminum alloy castings
AC ADC
Good   10~15
Hardened Steels
HRC25~45
Good Good - Magnesium alloy casting
MC
    -
Stainless Steels
SUS
Excellent Excellent 5~10 Zinc castings
ZDC
Good Excellent 7~12
Cast Steel
SC
Good   - Titanium Alloys
Ti-AL
    -
Cast Iron
FC
Good   - Nickel alloys
Inocorel
    -
High Tension Cast Iron
FCD
    - Thermosetting Plastic
Epoxy
    -
Cooper
Cu
Good Good 7~12 Thermoplastic
PVC Nylon POM
    -


Lubrication

Cutting Fluid Work Material
NON-WATER SOLUBLE Carbon steels (low,medium,high), Alloy steels, Hardened Steels, Stain steels, Cast steels, Cast iron, Ductile cast, Cooper, Brass, Brass casting, Bronze, Aluminum Rolled, Aluminum alloy casting, Masnesium alloy casting, Zinc alloy casting
WATER SOLUBLE Carbon steels (low,medium,high), Alloy steels, Hardened Steels, Stain steels, Cast steels, Cast iron, Ductile cast, Cooper, Brass, Brass casting, Bronze, Aluminum Rolled, Aluminum alloy casting, Masnesium alloy casting, Zinc alloy casting, Thermosetting Plastic, Thermoplastic
SEMI-DRY Cast iron, Ductile cast, Brass, Brass casting, Thermosetting Plastic
DRY Cast iron, Brass, Brass casting, Thermosetting Plastic


Ordering of TiN Coated Roll Taps for IT Parts

Metric thread
RG NO. Thread Size TAP Limit Chamfer (lc) Total Length (L) Thread Length (l) Shank Dia. (Ds)
160230 M1 X 0.25 RH3 P 32 5.5 3
160231 M1 X 0.25 RH3 B 32 5.5 3
160240 M1 X 0.25 RH4 P 32 5.5 3
160241 M1 X 0.25 RH4 B 32 5.5 3
160250 M1 X 0.25 RH5 P 32 5.5 3
160251 M1 X 0.25 RH5 B 32 5.5 3
160330 M1.2 X 0.25 RH3 P 32 5.5 3
160331 M1.2 X 0.25 RH3 B 32 5.5 3
160340 M1.2 X 0.25 RH4 P 32 5.5 3
160341 M1.2 X 0.25 RH4 B 32 5.5 3
160350 M1.2 X 0.25 RH5 P 32 5.5 3
160351 M1.2 X 0.25 RH5 B 32 5.5 3
160440 M1.4 X 0.3 RH4 P 36 7 3
160441 M1.4 X 0.3 RH4 B 36 7 3
160450 M1.4 X 0.3 RH5 P 36 7 3
160451 M1.4 X 0.3 RH5 B 36 7 3
160540 M1.6 X 0.35 RH4 P 36 8 3
160541 M1.6 X 0.35 RH4 B 36 8 3
160550 M1.6 X 0.35 RH5 P 36 8 3
160551 M1.6 X 0.35 RH5 B 36 8 3
160740 M1.7 X 0.35 RH4 P 36 8 3
160741 M1.7 X 0.35 RH4 B 36 8 3
160750 M1.7 X 0.35 RH5 P 36 8 3
160751 M1.7 X 0.35 RH5 B 36 8 3
160760 M1.7 X 0.35 RH6 P 36 8 3
160761 M1.7 X 0.35 RH6 B 36 8 3
160830 M2 X 0.4 RH3 P 42 8 3
160831 M2 X 0.4 RH3 B 42 8 3
160840 M2 X 0.4 RH4 P 42 8 3
160841 M2 X 0.4 RH4 B 42 8 3
160850 M2 X 0.4 RH5 P 42 8 3
160851 M2 X 0.4 RH5 B 42 8 3
160860 M2 X 0.4 RH6 P 42 8 3
160861 M2 X 0.4 RH6 B 42 8 3
160870 M2 X 0.4 RH7 P 42 8 3
160871 M2 X 0.4 RH7 B 42 8 3
All table dimensions in mm.



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